DJSR 02

DJSR 02 was built using a KTM Duke 390 engine, with the aim of reducing weight and thus boosting accelerating capability. The second prototype weighed just under 200 kilograms, achieving a 30% weight reduction over the previous variant. With this car the team competed at Formula Student India 2016 securing a 6th position overall despite being a first year team at the competition.[2] The all inclusive transmission and suspension design along with the compact packaging of the car lead the team to securing a coveted 4th position in the design finals. The team’s well maintained finances and budgeting resulted in the team placing 2nd in the cost event. DJSR 02 was among 9 teams who competed in the endurance event. The judges acclaimed the team’s design methodology and saw great potential in the team.

Weight - 199.5 kgs

Chassis

Reduced the chassis length by 0.3 meters compared to previous car.
Compact packaging. Optimum Wheel base and

Track-width

Steering

Self-designed and manufactured rack and pinion assembly.
Carbon Fiber steering wheel.

Engine

Switched from Royal Enfield 500cc Classic Engine to KTM 390 Engine providing a better power to weight ratio and performance.
Introduced self-designed cooling system, exhaust assembly, fuel tank. 3-D printed intake using material Duraform black.

Electronics

Self-manufactured wiring harness.
Performance Electronics PE3 ECU.
Dash featuring RPM Indicator, gear indicator, fan switch, push start

and kill switch.

Suspension

Use of light weight springs and dampers compared to previous car.

Reduced the rim size to 10 inches. cal.

Brakes

Switched from Wilwood calipers in 01 to ISR calipers in 02.
Self-designed and light weight rotors.
Compact pedal-box with aluminum 6061 pedals

Transmission

Electronic Button shifter.
Light weight and compact assembly as compared to previous car.
Custom made clutch and throttle cable.

Composites

Use of Carbon Fiber for floorboards, triangulations, seat, sidepods.
Self-designed and manufactured nose made of glass fiber.
Use of accurately manufactured wooden moulds for precision manufacturing.